Wire Harness

Wire Harness Manufacturers

Elevolt By Deepcab is engaged in providing our customers with robust wires and cable solutions. With our wide scope of manufacturing capabilities, we offer a wide range of power and communication wires. As one of the top Wire Harness Manufacturers, we support the modern electronic and electrical machinery, devices, and equipment and other systems that depend on reliable and efficient cables. We fulfil the need for harnessing the wires in an electrical system, such as an automobile communication system, where space is a huge constraint. Each component of the harness, from the wire to the connector to the tape, is designed to achieve optimal connectivity while reducing the complexity of connection. We understand that ‘one size fits all’ doesn’t apply to the wiring system of the intricate components of the electronic systems. Therefore, we run design prototype tests and consider extensive factors to make sure the harness functions well and is compatible with the various models of electronics and electrical systems.

Being one of the best wire harness manufacturers, we ensure to follow all the guidelines that are required to make our products. Sourcing of the right raw material, parts, and conductor, customized designing or standard, depending on the project and conducting specific manufacturing operations like cutting, crimping, soldering, etc., all are a part of a well-structured streamlined process.

Our Robust Standards

Our wire harnesses are built by bringing together human skills and machine productivity. Using automated systems, we implement our creative designs and test across various conditions through simulation, prototyping or both. Our team of expert engineers sort the raw materials of required quality. The assembly of parts is done in accordance with the prescribed guidelines and design shared. What makes us stand out is our dedicated approach to the entire project. We are one of the leading wire harness manufacturers, as we achieve our goals in a third of the time taken by the average manufacturer. Our production is compliant with the highest industry standards. We have received approvals and certifications from CE, RoHS, BIS, and UL for exceeding their minimum standards.

Qualities of Our Wire Harness

Our range is vast, considering the complex requirements of the electronic communication and power transfer systems. Being the leading wire harness manufacturers, we support diverse sectors- from automotive to aviation and defence. Here are the top qualities of our wire harness:

Reliable data signal transfer with annealed copper conducting wires.
Bundled with Mylar tape for efficient organization and wrapping of wires.
We use PVC compound for insulation due to its high flexibility and a minimum bending radius.
Precise cuts and stripping are achieved by automated machines.
For the mechanical strength required in termination, we twist the wires to make reliable wire ends.
The soldering, crimping and other processes are conducted with consistency and the discrepancies are removed with advanced quality management tools.

Why Choose Us

If you are looking for wire harness manufacturers, choosing Elevolt by Deepcab would be the best decision you can make. We are backed by more than 28 years of excellence and only aim to grow forward. With more than 800 SKUs, we are one of the rare brands that match innovation with vast quantity. As the influence of automation grows across the automobile, housing, and many other sectors, the need for reliable wire harness for their systems will grow, and we aim to be the global leader in its domain.

Technical Specification

Mutual Capacitance :

C/C Maxi. 200 pf/m

Inductance Maxi. :

Approx 1.25 mH/ km

Insulation Resistance :

> 20 MOhm x Km

Conductor Resistance :

As per deepcab flexible wire chart

In Accordance to :

IS:694 BS 5308: Part 2, Type: 1

Core Identification :

Cores are colour coded as per deepcab colour code chart

Test Voltage :

1200 V

Working Voltage (not for power current prupose):

250 V

Temperature Range :

static -15 C to +70 C

ATC Round Multicore Cable

No. of Cores	Overall Dia (App.)
(No.)	(mm)
7/38 SWG (0.125 sq mm - 26 AWG)
2	3.3
3	3.7
4	4.2
5	4.4
6	5.0
8	5.7
10	6.1
12	6.5
16	7.3
20	8.0
25	8.8
40	10.9
50	11.8

No. of Cores	Overall Dia (App.)
(No.)	(mm)
14/38 SWG (0.25 sq mm - 23 AWG)
2	4.0
3	4.2
4	5.2
5	5.6
6	5.7
8	6.5
10	6.9
12	7.9
16	8.4
20	9.5
25	10.8
40	11.8
50	13.4

ABC Round Multicore Cable

No. of Cores	Overall Dia (App.)
(No.)	(mm)
16/0.2 mm (0.5 sq mm - 20 AWG)
2	5.7
3	6.0
4	6.4
6	7.3
8	8.1
10	8.7
12	9.7
16	11.2
20	12.6
24	14.0
24/0.2 mm (0.75 sq mm - 18 AWG)
2	6.2
3	6.4
4	7.5
6	8.3
8	9.1
10	10.6
12	10.9
16	12.3
20	13.5
24	15.2
14/0.3 mm (1 sq mm - 17 AWG)
2	6.7
3	6.9
4	7.6
6	9.3
8	10.8
10	11.0
12	11.6
16	13.2
20	14.6
24	16.4

No. of Cores	Overall Dia (App.)
(No.)	(mm)
22/0.3 mm (1.5 sq mm - 16 AWG)
2	7.1
3	7.5
4	8.3
6	10.7
8	11.0
10	12.6
12	13.5
16	14.6
20	16.2
24	18.2
36/0.3 mm (2.5 sq mm - 14 AWG)
2	8.5
3	8.8
4	10.1
6	12.2
8	13.2
10	15.4
12	15.9
16	17.8
20	19.8
24	22.2