Cable Harness

Cable Harness Manufacturers

Elevolt by Deepcab is one of the leading Cable Harness Manufacturers in India. Our wire and cable solutions are diverse, supporting the transmission and communication systems of many industries globally. We are renowned for our productivity and efficiency in business. Our solutions are aimed at meeting the evolving needs of the global electronics and electrical industry. Our cable harnesses are a part of this endeavor. These are widely used in automobiles, aviation, home appliances and industrial machinery. These consolidated the multiple wires and cables into a single structured unit. This organized system of cable harness simplifies the wiring process, avoids cluttering, secures insulation, and uses the limited space efficiently.

We at Elevolt have a streamlined production facility where the combination of automated machines and skilled labour comes into play. Being one of the top cable harness manufacturers, we have more than 28 years of experience in this industry. Our team is motivated by our foundational principles. We compress a year into 12 weeks, achieving in a week what takes a month of effort and resources. While keeping our pace high, we do not compromise on quality factors.

Features of Our Cable Harness

As one of the prominent cable harness manufacturers, we ensure that an ultimate quality product is served to our customers. We are certified by top electrical, sustainability and general manufacturing standards with certifications from CE, BIS, RoHS, and UL. Here are the essential features of our cable harness:

For excellent conductivity with minimal resistance, fine copper stands are used.
These are annealed to relieve the stress. Our conductors are annealed tinned copper (ATC) and annealed bare copper (ABC).
Effective insulation with a Polyvinyl Chloride layer to insulate the cores.
Our skilled craftsmen layer the cores and warp with Mylar tape.
The cables are harnessed in a special PVC-based compound for binding them together.
Taping, crimping, fastening and other mechanical operations are carried out by skilled workers.
Connections and terminals are secured by intricate terminating processes.
Our cables have high flexibility and a minimum bending radius because we use PVC, a flexible material.

These excellent features ensure durability, high performance and safety of the electrical systems and make us the top cable harness manufacturers.

Variety of Applications

Cable harnesses by Elevolt have found huge applications in various industrial sectors. Used for sending signals and electrical power, these harnesses ensure efficient transfer through robust designs. Here are the industries that we serve with our cable harness:

Wiring system of automobiles in the automotive industry.
Signal distribution in aircraft and Aeroplan’s in the aviation industry.
Transferring signals in the medical devices.
Automated machinery and controller systems in industrial operations.
Military equipment in warfare strategies.
Consumer electronics and home appliances, such as a washing machine.
Complex wiring of robots is made possible through these harnesses.

Choose Cable Harness by Elevolt

Elevolt by Deepcab has partnered with numerous clients across the power, general manufacturing, processing, assembly, electrical and electronic equipment industry. Our business policies work well with the modern demands of the industry. We have benefited our clients by delivering the products in lightning quick time without compromising an inch on quality. Choose us if you are looking to join hands with the best cable harness manufacturers.

Technical Specification

Mutual Capacitance :

C/C Maxi. 200 pf/m

Inductance Maxi. :

Approx 1.25 mH/ km

Insulation Resistance :

> 20 MOhm x Km

Conductor Resistance :

As per deepcab flexible wire chart

In Accordance to :

IS:694 BS 5308: Part 2, Type: 1

Core Identification :

Cores are colour coded as per deepcab colour code chart

Test Voltage :

1200 V

Working Voltage (not for power current prupose):

250 V

Temperature Range :

static -15 C to +70 C

ATC Round Multicore Cable

No. of Cores	Overall Dia (App.)
(No.)	(mm)
7/38 SWG (0.125 sq mm - 26 AWG)
2	3.3
3	3.7
4	4.2
5	4.4
6	5.0
8	5.7
10	6.1
12	6.5
16	7.3
20	8.0
25	8.8
40	10.9
50	11.8

No. of Cores	Overall Dia (App.)
(No.)	(mm)
14/38 SWG (0.25 sq mm - 23 AWG)
2	4.0
3	4.2
4	5.2
5	5.6
6	5.7
8	6.5
10	6.9
12	7.9
16	8.4
20	9.5
25	10.8
40	11.8
50	13.4

ABC Round Multicore Cable

No. of Cores	Overall Dia (App.)
(No.)	(mm)
16/0.2 mm (0.5 sq mm - 20 AWG)
2	5.7
3	6.0
4	6.4
6	7.3
8	8.1
10	8.7
12	9.7
16	11.2
20	12.6
24	14.0
24/0.2 mm (0.75 sq mm - 18 AWG)
2	6.2
3	6.4
4	7.5
6	8.3
8	9.1
10	10.6
12	10.9
16	12.3
20	13.5
24	15.2
14/0.3 mm (1 sq mm - 17 AWG)
2	6.7
3	6.9
4	7.6
6	9.3
8	10.8
10	11.0
12	11.6
16	13.2
20	14.6
24	16.4

No. of Cores	Overall Dia (App.)
(No.)	(mm)
22/0.3 mm (1.5 sq mm - 16 AWG)
2	7.1
3	7.5
4	8.3
6	10.7
8	11.0
10	12.6
12	13.5
16	14.6
20	16.2
24	18.2
36/0.3 mm (2.5 sq mm - 14 AWG)
2	8.5
3	8.8
4	10.1
6	12.2
8	13.2
10	15.4
12	15.9
16	17.8
20	19.8
24	22.2